Cosplay Safety 101: Never Use Dangerous Internal Protrusions

When you’re constructing a #cosplay, #costume or #fursuit, it’s never a good idea to have things protruding towards your body; and it’s especially dangerous if anything is protruding towards your face that could potentially puncture an eye or cause other injuries. Case in point: this picture came up in social media and it very clearly illustrates a very potentially dangerous situation in which a #cosplayer is using protruding metal screws on the inside of a #StarWars #Mandalorian helmet pointed towards the face in order to attach an internal visor.

Protruding metal screws inside a helmet.

While the cosplayer who placed the visor into this helmet in this manner may have mistakenly assumed that putting wing-nuts on internally protruding screws could prevent injury to the face and eyes, there are much safer ways of adhering a visor to the inside of a helmet, such as hot glue, tape or even possibly narrow velcro strips.

Protruding screws should never be used to attach components when safer adherents are available.

We strongly recommend to all cosplayers, costumers & fursuiters to never use internally exposed protruding objects (such as screws) to hold costume parts together. This will only lead to injury and ruin your time wearing the costume.

References

DIY Witch’s Hat

There are several ways to construct a witch’s hat for #Halloween. Here are several DIY videos showing how to construct one. And, they’re all inexpensive to make!

From KraftKlatch:

From AY TV:

From Becca Beach:

References

Tutorial: Budget Gauntlets Made from Aluminum Cans

If you’re looking for a very inexpensive way to have #gauntlets for your #cosplay or #Halloween #costume, here’s a video tutorial posted by a Korean #cosplayer who made metal gauntlets using aluminum cans! Great recycling! (The video has no audio dialog, but includes comments in both English and Korean.)

Please note that these are not going to be extremely strong: the aluminum used in beer and soft drink cans is extremely thin. While it’s very easy to work with, making folds (as he shows in the video) could result in the aluminum splitting.

We advise caution in handling the cut aluminum: the edges could cause cuts to the skin.

References

DIY: Making a Bionic Arm from EVA Foam

While we have previously shared David Guyton’s video tutorial on how to make a bionic arm from metal, he has just released a brand new tutorial on making one out of EVA foam!

While EVA foam is far less durable a material than metal, it has several distinct advantages over metal:

  • Some conventions have banned the wearing of metal armor. If you’re planning to attend such a convention in an armored costume, it will have to be made out of some other material, such as plastic or EVA foam.
  • EVA foam is much lighter than metal making it easier to wear.
  • While metal is a rather rigid material, EVA foam is far more flexible, which also makes EVA foam easier to wear.
  • Since EVA foam is a soft material as compared with metal, it’s much easier to work with than metal.
  • The tools & materials are less costly & easier to obtain for working with EVA foam as opposed to metal.
  • The skills required to work with EVA foam are easier to learn than the skills needed for working with metal.
  • Unlike metal edges that need to be sanded so that they won’t accidentally cut into skin, you needn’t worry about EVA foam edges being a potential safety hazard.
  • Unlike metal that can rust, EVA foam can’t rust.
  • You’re far less likely to disturb neighbors working with EVA foam because you don’t have to hammer it as you would need to do with metal.

The biggest disadvantages with EVA foam as compared with metal are as follows:

  • EVA foam is not as durable as metal (as previously mentioned), meaning it has a much higher chance of being damaged while being worn or stored.
  • Greater care must be used for storing EVA foam armor than with metal to ensure that it keeps its intended shape.
  • EVA foam armor is going to be much thicker than a metal equivalent, so additional allowances have to be made.
  • Replicating a metallic shine with painted EVA foam will probably never be as shiny as actual metal.

If you haven’t worked with EVA foam before, we recommend reading Working with EVA Foam for Beginners.

References:

Los Angeles Comic Con Adopts Stricter Weapons Policy

Another comic con, Los Angeles Comic Con (#LACC) has adopted a stricter weapons (#props & #costumes) #policy. The new policy bans all prop guns:

  • Effective immediately, Stan Lee’s LA Comic Con will be a GUN FREE and PROP-GUN FREE SHOW. This means that anyone who brings a GUN, FIRE ARM and/or PROP-GUN to Stan Lee’s LA Comic Con will NOT be allowed to enter the LA Convention Center. Furthermore, GUNS, FIREARMS, and/or PROP-GUNS will NOT be allowed on the show floor.
  • PROP-GUNS: To be clear, props including, but not limited to those that resemble historical guns, science fiction guns, or fantasy guns. Simply put, if it looks like a GUN (and is NOT a banana or your finger), DON’T BRING IT!

In other words, if you were planning to take a prop that resembles any kind of gun (including purely fictional ones) it won’t be allowed in.

So what kind of prop weapons are being allowed? Only if they conform to the following:

  • Prop Weapons will be allowed, providing they are composed of cardboard, foam, wood or other lightweight materials.

Additionally, metal light sabers will also not be allowed: they have to be made of plastic.

  • Lightsabers must be light-weight and made of plastic.

Clearly LACC organizers (and/or the venue) are concerned about metal light sabers potentially being used as blunt force weapons at the comic con, which seems a bit extreme; but increasingly this is the world that we live in: one of increased security, even when it isn’t necessarily justified imho.

Our only advice to everyone planning to attend LACC to be sure to fully read and understand the complete weapons policy and to not bring anything that won’t be allowed in.

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References:

The Evolution of Medieval Armor

Since #armor is an ever-popular aspect of #costuming & #cosplay, we wanted to share this video about the evolution of actual medieval armor, which is likely the basis for various types of armor used by multiple sci-fi, fantasy & gaming franchises. While this video focuses on actual metal armor, many #cosplayers wear metal armor, as do re-enactors. We will also add a disclaimer regarding the accuracy for the reasons shared in the video as to why armor changed over the centuries.

Ever-Changing Rules & Policies for Costumes & Props at Anime & Comic Conventions

As attendee #safety is a very important shared responsibility of comic & anime conventions, conventions establish rules & policies for allowed #costumes & #props. These rules & policies in part reflect local, state & federal laws, as well as any rules & policies of the venue where the convention is taking place. Additional rules & policies may also be instituted by convention organizers.

Invariably, not everyone likes the rules & policies that are established, especially when they change and become more restrictive. What many #cosplayers & #costumers fail to appreciate is that the rules and policies are for everyone’s safety, both physically and emotionally.

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Common Rules & Policies

The most common rules & policies that restrict what a costumer, cosplayer (or any attendee) can wear or have in their possession at an anime or comic convention are as follows:

  • No nudity.
  • No actual firearms, explosive devices, chemicals or devices that can release chemicals or other projectiles.
  • No sharp-bladed metal weapons, such as knives, swords, ninja stars, etc.
  • No sharp points on costumes that can potentially injure others.
  • No dangerous blunt weapons, such as wood or metal baseball bats, or other similar blunt force weapons that aren’t constructed from foam, cardboard or other light-weight materials.

Recent Incidents Involving Safety

Where incidents have occurred, some conventions may institute more restrictive rules and policies that include many more banned items, such as in the aftermath of the man arrested earlier this year at Phoenix Comicon, who was heavily armed with real weapons and extra ammunitions. The more restrictive bans at Phoenix Comicon include the following:

  • Prohibited Items
    The following props and accessories are not permitted at Phoenix Comicon

    • Firearms of any kind regardless of whether it has been emptied, disabled, or otherwise incapacitated, including but not limited to real and replica
      • BB guns
      • cap guns
      • paintball guns
      • nerf guns
      • blowguns
      • water guns
      • pellet guns
      • airsoft guns
      • Toy guns
      • Blasters
      • Any other real or replica weapon that resembles a firearm
    • Tasers
    • Glass Props
    • Stone Props
    • Chainsaws or other gas-powered props
    • Bladed metal or wooden weapons, including but not limited to
      • Axes
      • Daggers
      • Hatchets
      • Knives
      • Swords
      • pocket blades
      • ninja stars
      • metal or wooden shields
      • strung bows
      • bladed or sharp arrows
      • Flails
      • Power and garden tools
      • Claws
    • Real, replica, or simulated explosives, ammunition, and chemical weapons of any kind, including but not limited to
      • Bullets
      • Hand grenades
      • Claymore Mines
      • firecrackers
      • pepper spray
      • Mace
      • Powder caps
      • Cartoon bombs
      • Simulated bomb vests
    • Metal, spiked, wooden and other miscellaneous props including but not limited to
      • Metal Armor
      • Barbed wire
      • Metal spikes
      • Nunchucks
      • Metal, wooden, aluminum, or heavy plastic bats
      • Slingshots
      • Brass knuckles
      • Golf Clubs
      • Hockey Sticks
    • Excessively noisy props including but not limited to
      • Airhorns
      • Bullhorns
      • Whistles

One surprising item that appeared on the ban list was “metal armor” as many costumers & cosplayers wear metal armor, including Star Wars & medieval costumers & cosplayers.

Other Controversial Rule & Policy Changes

New York Comic Con

New York Comic Con also created a stir beginning in 2014 when it made its costume & prop policies more restrictive, forcing many costumers & cosplayers to either give up their props at the entrances or abandoning them in the streets leading to the convention. Things became more heated in 2016 at NYCC when they again changed their props & weapons to policy so that only foam & cardboard props & weapons would be permitted:

Prop weapons and prop firearms will be allowed providing they are composed of foam or cardboard only.

In 2017, the prop & weapons policies at NYCC changed somewhat again, reflecting the cosplay rules & policies established by the venue: Madison Square Garden, but the restriction on prop weapons being composed of only foam or cardboard remained in place:

  • All final decisions on costumes entering the facility shall be at the sole discretion of Madison Square Garden security.
  • Your costume must not be wider than 4 feet across, longer than 6 feet, or taller than 8 feet.
  • You MUST be able to easily maneuver your costume over stairs or ramps unassisted. You must be able to sit in your seat while wearing your costume, or plan to take it off once entering the stadium (limited storage space available).
  • You must have unobstructed vision at all times (i.e., must not need to remove a piece of your costume in order to see).
  • Armor cannot pose a threat to others by way of sharpened metal edges, spikes or bladed surfaces.
  • Prop weapons and prop firearms will be allowed providing they are composed of foam or cardboard only. The barrel of all prop firearms must be covered with brightly-colored caps. No bladed weapons, no metal, no wood, no fiberglass, no PVC, no glass, no firearms of any kind including air guns or cap guns.
  • Any bow-type weapons must be unstrung or strung with a low-tensile thread. All prop arrows must have soft, non-metal, blunted tips made out of foam or cardboard only.
  • You may not include liquids, gels, or other substances which could cause a mess. This is at the discretion of Madison Square Garden staff.
  • You may not use smoke effects, fire, explosives, or any other environmental hazard in any capacity.
  • You may display your prop weapons only as costume pieces. Do not swing or brandish your prop in any way that could be considered unsafe or threatening.
  • You may pose with a prop in a brandishing manner, so long as no reasonable person would interpret for anything other than dramatic effect. NYCC and Madison Square Garden staff may stop you at their sole discretion.

Rose City Comic Con (Portland, OR)

In 2017, Rose City Comic Con has instituted additional costuming rule that are causing a stir on social media for some costumers & cosplayers because it doesn’t involve props: it has to do with symbols:

  • Hateful symbols aren’t welcome at Rose City Comic Con. Historical costumes can be great, but reminders of unspeakable atrocities are not appropriate – this goes for Old School Hydra and Red Skull or any other Nazis from entertainment properties. Those figures, while comic-related, are still very much Nazis. As a result, they are 100% banned, always. This includes any sort of “ironic” or satirical costumes that re-appropriate Nazi paraphernalia or gear. You won’t just be banned from that year’s convention. You will be banned from coming to RCCC for life.

This is the first outright ban on Nazi symbology and costumes by a convention to our knowledge. While some are deeply offended by this new rule, which they view as apparent denial of free speech, current sociopolitical events in the United States were likely the reason for the adoption of this rule. In some countries (such as Germany and Austria), the display of any Nazi symbols is illegal.

Like it or not, costumers and cosplayers need to be familiar with a convention’s rules & policies for costumes & props before they attend. Regardless of how any one costumer or cosplayer feels about a particular convention’s rules & policies, always bear in mind that no one is obligated to attend a comic or anime convention. If you are so offended by a convention’s rules and policies, our only advice is simply to not attend. If you do choose to attend, then your costume and any props will have to comply with the convention’s rules & policies if you want to be permitted inside.

References:

Adam Savage Builds C-3PO Backpack for his “Star Wars” Chewbacca Cosplay

Adam Savage is a huge #StarWars fan & loves to #cosplay as iconic character #Chewbacca. To capture the spirit of #TheEmpireStrikesBack, Adam created a C-3PO backpack similar to what Chewbacca wore before he was able to fully reassemble C-3PO, who had been taken apart on the cloud city of Bespin.

In this YouTube video, Adam Savage shows how he put together the C-3PO backpack, complete with animatronics. The video is over 39 minutes long:

Next, here’s the video that Adam Savage shared a month earlier showing him donning the Chewbacca costume with the C-3PO backpack and wearing it incognito at Silicon Valley Comic Con:

2 months before the previous video, Adam Savage had also upgraded his Chewbacca costume bandolier, which he shared on YouTube in February:

DIY: How to Construct A Metal Helmet (Video Tutorial)

For those #costumers & #cosplayers who like metal, here’s a video tutorial of how to make a metal helmet as presented by David Guyton (who provides templates). This is an advanced type of #costuming that requires experience with metal working technique known as “sinking”:

Sinking, also known as doming, dishing or dapping, is a metalworking technique whereby flat sheet metal is formed into a non-flat object by hammering it into a concave indentation.

LED’s and some knowledge of electronics is also needed.

DIY: A Metal Bionic Arm Costume Piece

If you want to build a bionic arm for your next #cosplay, David Guyton has created the templates on how to create one using metal and leather. This is another more advanced method of #costume making as it requires working with metal and leather. Thus, safety is a very important consideration to avoid injury while working with metal.

The resulting prop as demonstrated by David Guyton is very impressive.