Tutorial: Budget Gauntlets Made from Aluminum Cans

If you’re looking for a very inexpensive way to have #gauntlets for your #cosplay or #Halloween #costume, here’s a video tutorial posted by a Korean #cosplayer who made metal gauntlets using aluminum cans! Great recycling! (The video has no audio dialog, but includes comments in both English and Korean.)

Please note that these are not going to be extremely strong: the aluminum used in beer and soft drink cans is extremely thin. While it’s very easy to work with, making folds (as he shows in the video) could result in the aluminum splitting.

We advise caution in handling the cut aluminum: the edges could cause cuts to the skin.

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DIY: Making Your Own Fake Leather

#Leather isn’t an uncommon element for #costumes & #cosplays, but it doesn’t have to be the real thing. Real leather can be cost prohibitive (not just the leather, but the tooling also can be pricey), becomes hot to wear or there may be objections to using and/or wearing animal products.

To solve these dilemmas, there’s an easy solution: make your own faux or fake leather. The question is how? The most obvious solution is to use faux leather fabric (or pleather); but if you need something that’s thicker than pleather you can use some foam underneath it, or you could just transform foam into your own homemade fake leather. You could even paint fabric to make it look leathery.

The first video tutorial below by Ginny Di talks about combining pleather with foam to create realistic looking fake leather. To do this you’ll need pleather, paints & foam.

If you want to make your own fake leather from foam only, you can try a technique presented by Buddy Cosplay. To do this, you’d need several tools, including an iron, heat gun, paints, foam, aluminum foil.

The next video is similar to the first, but isn’t as detailed. It’s by ButtercupBrix.

There are other similar tutorial videos online. The key to remember here is that you don’t have to use actual leather and you can let your creativity take you where you want. You could even make a gas mask that looks like leather by combining these techniques with the gas mask tutorial that we just posted.

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Spatial Awareness in Cosplay

#Costumers & #cosplayers who wear bulky #costumes & #cosplays that effectively make themselves physically larger than they aren’t in #costume need to be aware of how that larger size affects their movement in relation to other objects, including people, doorways, furniture, etc. This is called #SpatialAwareness and it’s a complex skill that’s learned when we’re children.

Spatial awareness is the ability to be aware of oneself in space that includes an organized knowledge of objects in relation to oneself within that given space. It also involves understanding the relationship of these objects when there is a change of position. Thus, it can be said that the awareness of spatial relationships is the ability to see and understand two or more objects in relation to each other and to oneself.

As people walk & move around in their daily lives, they encounter a variety of obstacles, but they rarely bump into those objects because they’re spatially aware of their own size in relation to the distances between themselves and those objects. This awareness can be completely lost when wearing a costume that makes oneself larger than one normally is and it doesn’t require a significant increase in size to increase the probability that the costumer or cosplayer may bump into something or someone.

Any costume with bulky armor, a large hoop skirt, protruding parts, etc., will throw the wearer’s learned spatial awareness out the window because that internally learned sense of one’s own size is no longer valid. Thus, the possibility of bumping into others, furniture or doorways suddenly becomes a very real problem not only for the wearer, but for the costume itself.

Any costumer or cosplayer who’s planning to wear a bulky costume needs to not only spend some time learning new spatial awareness skills while wearing the costume ahead of time, he or she should also learn not to make any sudden swinging, turning or bending motions that could potentially bump into something (or someone) as this could potentially hurt someone, damage the wearer’s own costume or damage someone else’s costume if they’re standing nearby.

Spatial awareness will also be adversely affected if the costumer or cosplayer is wearing a mask or helmet that reduces the wearer’s side and/or peripheral vision. Our spatial awareness is dependent upon having a wide view of our surroundings, but a mask or helmet that limits vision to being more straight ahead makes spatial awareness to the sides impossible. If the costume includes bulky parts that extend out to the sides, then bumping into things and others is going to be difficult to avoid, especially in a crowded setting. In this situation, the wearer should have a handler who isn’t in costume and can help the wearer manage the movements that he/she can’t otherwise see.

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DIY: Making a Bionic Arm from EVA Foam

While we have previously shared David Guyton’s video tutorial on how to make a bionic arm from metal, he has just released a brand new tutorial on making one out of EVA foam!

While EVA foam is far less durable a material than metal, it has several distinct advantages over metal:

  • Some conventions have banned the wearing of metal armor. If you’re planning to attend such a convention in an armored costume, it will have to be made out of some other material, such as plastic or EVA foam.
  • EVA foam is much lighter than metal making it easier to wear.
  • While metal is a rather rigid material, EVA foam is far more flexible, which also makes EVA foam easier to wear.
  • Since EVA foam is a soft material as compared with metal, it’s much easier to work with than metal.
  • The tools & materials are less costly & easier to obtain for working with EVA foam as opposed to metal.
  • The skills required to work with EVA foam are easier to learn than the skills needed for working with metal.
  • Unlike metal edges that need to be sanded so that they won’t accidentally cut into skin, you needn’t worry about EVA foam edges being a potential safety hazard.
  • Unlike metal that can rust, EVA foam can’t rust.
  • You’re far less likely to disturb neighbors working with EVA foam because you don’t have to hammer it as you would need to do with metal.

The biggest disadvantages with EVA foam as compared with metal are as follows:

  • EVA foam is not as durable as metal (as previously mentioned), meaning it has a much higher chance of being damaged while being worn or stored.
  • Greater care must be used for storing EVA foam armor than with metal to ensure that it keeps its intended shape.
  • EVA foam armor is going to be much thicker than a metal equivalent, so additional allowances have to be made.
  • Replicating a metallic shine with painted EVA foam will probably never be as shiny as actual metal.

If you haven’t worked with EVA foam before, we recommend reading Working with EVA Foam for Beginners.

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All Kinds of EVA Foam Explained by Punished Props

Bill Doran of #PunishedProps has posted a fantastic video on #YouTube explaining lots of different kinds of #EVAFoam used by #cosplayers. If you make #costumes with EVA foam or are thinking about it, you should watch this video.

He focuses primarily on types of EVA foam available in the United States, but does touch one some types in Europe and a few other places.

We’ve also shared the links to various sources of EVA foam below the video.

EVA Foam Sources: